In order to remain competitive in the market, companies need to incorporate digital technologies and adequately plan industrial processes. Based on the fusion between the physical and digital worlds and machine intelligence, industry 4.0 involves technologies such as Big Data, Internet of Things, Artificial Intelligence and robotics, which enable the fusion of the physical, digital and also biological worlds.

These new technological resources bring benefits such as process optimization, greater control over the production process and production customization, thus favoring quality improvement, increased productivity and cost reduction in less time.

Therefore, Tecnotri adopted industry 4.0 in the company. Want to know how? See then.

See how the adoption of industry 4.0 was at Tecnotri

Tecnotri implemented the MES – Manufacturing Execution System. The software brings features that allow product configuration, cost management, control of product batches, manufacturing orders, planning/scheduling of production resources (machines, labor), planning of material needs, production tracking (setup, production, stops, scrap), control of machine maintenance, among others.

The use of MES meets six main objectives:

1 – Digitization: Elimination of paper and spreadsheets, in order to concentrate production data in a single format for the company;
2 – Connectivity: Taking production information directly from the machines, counting, scheduled and unscheduled stops;
3 – Visibility: Transform production data into information for decision making, online and visible to everyone in the factory;
4 – Transparency: Show the impact of actions and the evolution of the process through a few good indicators;
5 – Prediction: Predict during shifts whether goals will be achieved and anticipate inefficiency events
6 – Adaptability: Take actions for inefficiency events that are identified in advance in order to prevent them from occurring or, if they do occur, that corrective actions are taken in the shortest possible time, mitigating negative impacts.

Understand how plastic pallets contribute to industry 4.0

Having been in the market for 18 years with an eye toward the future, Tecontri constantly invests in research and new technologies. The company is a pioneer in bringing industry 4.0 to rotomolding. To do this, it uses software and automation resources such as collecting production data in real time to obtain more efficiency, productivity, greater use of machine time, speed up processes and reduce waste.

The company has been improving its products every day to offer solutions that are even more suited to the needs of industrial activity. In search of offering better results, it designed the Tecnotri Lab, the company’s new testing laboratory, created to ensure that all products leaving the Tecnotri factory meet the rigorous technical standards and specifications required by the industry.

All Tecnotri products undergo a battery of tests to prove their qualities in terms of hygiene, sanitation, temperature control, resistance, among other factors. Furthermore, they also receive antimicrobial and UV 14 protection, which make them immune to the proliferation of fungi and bacteria.

See how to implement industry 4.0

The search for continuous improvement in productivity, quality and availability goes through three well-defined cyclical stages:

1) Understand the process;
2) Map inefficiencies;
3) Take actions.

In order to make the most of new technological resources, you need to understand your processes well, know where the problems and inefficiencies are and take action to find solutions. Therefore, evaluate your real needs. What is your most pressing problem? What processes do you want to improve in your production line? What area should be updated?
So, choose a specific point and start investing in industry 4.0 technologies. Focusing on the problems that your company needs to select, choose a specific area to invest in and look for new technological solutions to your problem. In this sense, you will be able to make investments to solve well-defined problems and will be able to observe the results to make changes gradually.

What can we conclude from this?

In short, industry 4.0 brings tools capable of optimizing processes, increasing productivity and reducing costs. This way, using these new technological resources, you will be able to ensure that your industry will always be up to date and competitive in the market.

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